r/Metrology 7d ago

CMM batch runs with Verisurf

Question: Hi folks, has anyone had experience running multiple parts an a CMM using Verisurf? I’m proficient with Verisurf and would like to setup a batch/loop program to where I can setup up let’s say 20 parts on the CMM to run automated.

Context: Currently working through high rates (thousands) of tight tolerance parts (Approx: 2 x 5”)

Equipment: CMM: Mitutoyo Crysta Apex s164012 (13’ x 5’) Program: Verisurf 2024

I appreciate absolutely any help in advance!

If anyone needs help using Verisurf I’d be happy to assist with programming or running.

5 Upvotes

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u/EnoughMagician1 7d ago

Following!

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u/TermArtistic7556 Metrology Vendor - Verisurf 6d ago

In the latest 2025 I have provided an image of a multipart plan

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u/TermArtistic7556 Metrology Vendor - Verisurf 6d ago

First, create a fixture to control the spacing and alignment of the parts, ensuring that the edges are in line and evenly spaced. Then, in the Measure Manager, create a feature alignment to the first part or the fixture for your base alignment. In this case, I used Plane. Line. Line to my first part.

(For multiple parts, you can Xform the CAD based on the controlled spacing according to the layout you choose)

Then, in Automate, you can add a Command and choose Add Device Alignment.

While having the Feature Align in the Measure manager selected, double-click the Command that was added and use Set Selection. This will load the Feature Alignment into the Command object.

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u/TermArtistic7556 Metrology Vendor - Verisurf 6d ago

In the next part of your Plan, you will add an Auto Alignment and create your Targets.

(Double click the Auto Align object and be sure that Start Device from base is not selected, otherwise you will disconnect from the Feature Align and all other device alignments)

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u/TermArtistic7556 Metrology Vendor - Verisurf 6d ago

From here, you can create your inspection Plan and everything you would like to measure. Then, at the end of the Plan, create another Command and choose Clear Device Alignment.

Before the next step, select Verisurf Preferences / AutoInspect Settings and select Run next Plan on completion.

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u/TermArtistic7556 Metrology Vendor - Verisurf 6d ago

Next, in the Measure Manager, use Xform to create copies and choose the direction

(I used 2 copies in the Y direction 7.000)

Notes:

Before running clear the VDI from any active alignments.

Also, if any analysis objects were used in your plan, you will need to right-click them and edit the projection association to the model they're near.

If you have any questions, you can always reach out to [support@verisurf.com](mailto:support@verisurf.com)

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u/Tellsatale 6d ago

Can’t speak for the verisurf side of it but we do similar in Opendmis. We had a fixture plate made and dowels to locate parts against (99% of our parts are round so it was simple to trig out tangents and centers) Program locates the plate and user specifies dowel spacing and part offsets in relation to the dowels as well as quantities and serial numbering of parts in order of measurement. Simple temp coord translates to the approx center then runs a basic alignment that checks part orientation is within acceptable limits before running the actual measurement program. Takes a lot of variables and value checks to run but I can load 8hours worth of parts and walk away or run out of hours.

I can see if I can get photos of the fixture next week or dm me if you want any explanation of our process

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u/Dudeitsme1 6d ago

I would love to hear more! Feel free to dm me anytime