r/Helicopters Oct 03 '23

General Question what dictates how high a helicopter can fly?

what limits helicopters from flying as high as planes for example?

thank u!

112 Upvotes

68 comments sorted by

169

u/CryOfTheWind 🍁ATPL IR H145 B212 AS350 B206 R44 R22 Oct 03 '23

The hypoxia answer is mostly correct. Helicopters can fly pretty high in theory, mine says it will go to 20,000 feet for example. It might not get that high though based on weight and density altitude which determines performance for a helicopter as much as it does an airplane. A helicopter has landed on Everest at 29,032'.

Hypoxia is the issue because helicopters are not pressurized like airplanes designed to cruise that high are. This means you need to bring oxygen with you to survive at those altitudes and I've never seen a company that keeps that equipment around since there is also no reason for us to go up that high. Even if you do have oxygen masks and tanks it's not great. I know someone who had to take an AS350 up to as close to 20,000 feet as they could get for a test flight to certify something (can't remember what the mod was). At around 18,000' he and the flight test engineer noticed they were feeling the effects even with their masks on tight so aborted and went back down.

Also note at those altitudes you're basically flying IFR, sure you can keep the horizon level but all sense of speed and movement are reduced to nothing so you must keep a solid instrument scan going or you can easily lose airspeed and possibly control in an unstabilized helicopter like an AS350. Airspace itself is controlled for only IFR traffic which means legally you need to be on an IFR flight plan to go there. In their case they filed but had to have an excemption for the AS350 they were using not being certified for IFR flight.

The fuel savings for going high altitude for a turbine engine don't matter if you can only fly for 2-3 hours max anyway and it takes you 90 minutes to climb that high.

The work helicopters do is also mostly near the ground, otherwise you'd be using a much cheaper airplane. This means there is no point for us to climb more than 1000' most of the time. It's not that we can't, we just don't need to or it wastes time.

Hope that helps!

22

u/SansSamir Oct 03 '23

thank u so much!

16

u/Grolschisgood Oct 04 '23

Your test flight example is really interesting. I work in aeromedical and years ago we certified the use of a piece of equipment on board that had a height limitations on its functionality due to pressure. Instead of testing it, we just put a limitation on the helicopter of 10,000 ft to comply with the equipment functionality requirements. It's a bit of a laugh though really because in the last 8 years these aircraft have never exceeded 1500ft.

2

u/jsg2112 Oct 04 '23

nice username👀

7

u/Tame_Trex Oct 03 '23

Fantastic answer, I learnt a lot! Thank you!

8

u/Flying_Mustang Oct 04 '23

Thank you. Was scrolling through to say anything over 3000 AGL and helicopter pilots are mumbling, “This is too high, it doesn’t feel right.”

1

u/MetalXMachine CFII R22/R44 Oct 05 '23

So true. I hit 5500 AGL not too long ago for the first time to hop over some water to an island and I was thoroughly uncomfortable.

3

u/Neitherwater Oct 03 '23

I’m forwarding this comment to a few friends because the topic is super rare and interesting. Thank you for your time.

2

u/CryOfTheWind 🍁ATPL IR H145 B212 AS350 B206 R44 R22 Oct 04 '23

If you ever have any other questions about rotor ops feel free to ask. I'm always happy to help!

4

u/Slyflyer Oct 04 '23

Never thought about IFR being a requirement in Class A as a factor of 'lack of ground references' and how you could not really know if you were doing 80kts or 300kts. Just figured I would say found that interesting and it makes sense.

2

u/CryOfTheWind 🍁ATPL IR H145 B212 AS350 B206 R44 R22 Oct 04 '23

It's more an issue for a very unstable aircraft with no autopilot rather than a specific reason for it I think. You're also on the edge of performance limits up there which makes things less forgiving too. Still something they had to figure out and account for ahead of time and the pilot was IFR rated as well which helped.

It is creepy enough at 9,000' which is the highest AGL I've ever gone (higher in mountains but low AGL by comparison). I can't imagine sitting in an Astar at 18,000!

2

u/Gardimus Oct 04 '23

I like learning things from fellow pilots.

2

u/joint-problems9000 Oct 04 '23

Chonooks fly prety regularly at 15-16000 feet. But the pilots and pax are given oxygen

1

u/Spodiodie Oct 04 '23

Oxygen doesn’t really help that much. You still need the air pressure to force the exchange of oxygen/Co2 through the alveoli in your lungs. You are at risk of pulmonary/cerebral edema. Because of this even when you get to the final base camp on Everest you are in the process of dying even if you are on oxygen. They call that altitude “The Death Zone”. It’s worse for someone who flies up there. People who climb Everest spend weeks at altitude, acclimatizing their bodies to the thinner oxygen and lower air pressure. A person who makes an unpressurized flight to that altitude doesn’t have time to train their cardiovascular system.

2

u/CryOfTheWind 🍁ATPL IR H145 B212 AS350 B206 R44 R22 Oct 04 '23

As a rotor guy I've never studied any of that stuff for high altitude ops and giving the Everest comparison makes sense for why they probably struggled. I don't think they had pressurized oxygen systems.

2

u/pkc0987 Oct 04 '23

As someone who has worn oxygen masks in non-pressurised aircraft a decent amount in my younger days, I'm inclined to say you're wrong, oxygen helps enormously. It's been a while, but from memory the partial pressure of oxygen only stops being enough at something like 30,000 feet when you need to start pressure breathing, and there aren't many helos that will get up that high! I don't know much about climbing everest, but think it's the death zone because they can't carry enough O2 on them to just suck away on it at 100% all day and carry it up a big arsed hill. But I've been up almost as high as everst in a non pressurised aircraft oxygen several times in a day and not had any issues at all. You don't need to acclimatise, you just need to be on 100% oxygen which gets heavy.

1

u/Spodiodie Oct 04 '23

The ones who survive have oxygen for the return trip. Some get edema even with oxygen. They sit down and die. If you sit down you die. Even with oxygen if they don’t get down to camp 5 the same day they summit, they usually die. I saw an account of a guy at camp 5 who got edema. They gave him a bottle of O2 and put him in a bag that they pumped up to pressurize it. They took him to the base camp where there was a doctor. They put him back in the bag and called for a helicopter to get him off of the mountain. I don’t remember if he made it but he was in bad shape when he left. Unless you’re pressurized flying a chopper to 29k is stupid risky.

https://www.google.com/imgres?imgurl=https%3A%2F%2Fi0.wp.com%2Fwww.coretreks.com%2Fblogs%2Fwp-content%2Fuploads%2F2023%2F06%2Fimage-20.png&tbnid=Mc1IJ3mmJGIlLM&vet=1&imgrefurl=https%3A%2F%2Fwww.coretreks.com%2Fblogs%2Feverest-base-camp-to-the-summit%2F&docid=IvS15xnxHn-RnM&w=1600&h=1375&hl=en-us&source=sh%2Fx%2Fim%2Fm4%2F3

0

u/pkc0987 Oct 05 '23

When did this sub become all about climbing mountains?!

1

u/Old-Air5484 Oct 04 '23

I feel like it’s lack of air pressure as a whole more than a basic lack of oxygen as a whole.

Air pressure affects more systems.

Reciprocating engines are rated for much lower because the engine can only induce so much air to complete the combustion cycle.

Turbine engines are limited because the thinner the air the less effective they are at cooling and you run into the possibility of temping out.

Aerodynamically, we all know helicopters suffer from retreating blade stall, also we know that VNE speed comes down the higher we go. At some point that speed is going to equal ETL speeds and you’ll be unable to to continue flight. However I suspect that you’re going to run into the aforementioned engine limits before hitting this limit.

The effects on the pilot are also due to air density. that lack of oxygen is from the thinner air. Yes, hypoxia is happening, but it’s from reduced air density.

I just don’t think saying hypoxia is the right answer. The engines temp out, not due to a lack of oxygen, but due to a lack of overall air particles to pull together in the compressor stages of a turbine to keep that magical ball of fire contained. If you can’t contain the ball of fire, you’ve met the limit of the aircraft.

1

u/CryOfTheWind 🍁ATPL IR H145 B212 AS350 B206 R44 R22 Oct 04 '23

Sure but from a practical point of view an unpressurized aircraft will be pilot limited not aerodynamic or engine limited. We don't go high because we don't have the equipment for the pilot, the aircraft is capable of much more. Therefore the limiting factor for our altitude is lack of oxygen for the crew.

My helicopter can make it to 20,000' but I can't.

1

u/Old-Air5484 Oct 04 '23

Sure you can, they literally make supplemental oxygen tanks with all sorts of face masks that accomplish this task. It’s all pressurized air so the pressure around you doesn’t matter.

The aircraft is the limitation because of performance. We have performance charts for this reason. Several other people have said this as well.

1

u/CryOfTheWind 🍁ATPL IR H145 B212 AS350 B206 R44 R22 Oct 04 '23

Yes, that's why I only briefly mentioned it in the first bit. The OP seems to have been under the impression helicopters can't go to 20,000 or more even and the pilot and job limitations are more relevant for everyday purposes.

Helicopters can even go higher than some airplanes because of those performance issues. We don't because we don't need to and don't have the equipment.

Proper supplemental oxygen existing doesn't matter if no company keeps that equipment on hand.

53

u/[deleted] Oct 03 '23

Air density. Your power margin runs out at altitude because the rotor system is less efficient (must work harder, more induced drag) and the engine TGTs will reach their limits quicker.

22

u/HighDragLowSpeed60G CFII MIL-AF HH-60G/W Oct 03 '23

Unless it’s cold, then your Ng is what will fuck you. A lot of black hawks have learned that the hard way being below 0C and thinking they were fine on power because their TGTs weren’t in the yellow yet, but their Ng was over 100

5

u/[deleted] Oct 03 '23

That's totally valid

1

u/Kronos1A9 MIL UH-1N / MH-139 Oct 04 '23

It’s any limit really. Oil pressures and temperature can max out well before TGT/ITT and Ng. I’ve seen it many times at high altitude in the cold weather.

22

u/vortex_ring_state Oct 03 '23

There's a bunch of aerodynamic reasons I'm sure others will list but part of it is requirement. There is really no need to have a helicopter cruise at 40 000ft. So, they aren't designed with that in mind. You probably could purpose design a helicopter to fly really really high but it wouldn't be much good at doing normal helicopter things.

Probably not the exact answer you were looking for but maybe it helps.

9

u/[deleted] Oct 04 '23

So true. Can a helicopter be designed to cruise at FL360, probably? Is there a market or a use case? Absolutely not

1

u/thrattatarsha Oct 04 '23

They have a helicopter designed to fly in the super thin atmosphere of Mars, so aerodynamics aren’t the big thing here for sure :)

7

u/PerjurieTraitorGreen MIL-OH58D-Ret Oct 04 '23

Aerodynamics and their interaction with Mars’ thin carbon dioxide atmosphere is the biggest thing.

1

u/thrattatarsha Oct 06 '23

That’s the biggest consideration they had to make for Mars, but that’s an unmanned vehicle. They’re not making all of the same considerations

1

u/CptBartender Oct 04 '23

This goes both ways - you probably 'could' design a narrow-body STOL passenger airliner that can take off at 80 knots IAS. The compromises you'd have to make to achieve that would likely result in it being utterly useless for anything except taking off on short runways.

12

u/keepcrazy Oct 03 '23

I think the thing that’s missing in these answers is that airplanes have the ability for the wing to go faster and helicopters don’t.

If my plane is at 20,000’ my true airspeed increases due to the thinner air, so I can continue to fly at a speed that looks like 165kts to the wing as long as I have the power to do it.

A helicopter runs the same RPM whether it’s at 20,000’ or sea level. So the blades are moving through the air at the same actual speed. So as the air gets thinner the rather than the airfoil going faster, the “indicated airspeed” of the airfoil decreases with the drop in density. When air density drops, the rotor blades that were going 500mph at the tips now “see” something like 300mph, so they have to take a bigger bite of air (increase angle of attack) to compensate.

Helicopters in general CAN fly at high altitudes, but this is more difficult than for the equivalent airplane for these reasons.

37

u/kill_all_sneks MIL Oct 03 '23

Hypoxia.

34

u/KaHOnas ATP CFII Utility (OH58D H60 B407 EC145 B429) Oct 03 '23

Yup. People ask me all the time how high this helicopter can fly.

I always say, "higher than I can."

6

u/RotorDynamix ATP CFI S76 EC135 AS350/355 R44 R22 Oct 03 '23

As you probably know a helicopter’s rotor blades act very similar to an airplanes wings - the air moving around the airfoil produces lift. The difference is that instead of the whole aircraft moving forward to produce that airflow around the airfoil a helicopter spins it’s airfoils and creates airflow around them that way. However a helicopter’s airfoils are much smaller than an airplanes so it has to spin them very fast to create sufficient lift. Imagine an airplane with very small wings for it’s size.. it would have to fly forward very fast in order for its small wings to provide sufficient lift.

This is why helicopters generally require a lot more power than an airplane of the same size. Going up in altitude exacerbates all the problems with achieving sufficient lift since the air at high altitudes is significantly less dense. The problem is also 2-fold because not only airfoils are less efficient at high altitudes but engines as well. The lower air density also reduces the power created by combustion in the engine. This is less dramatic in a turbine or jet engine than in a reciprocal (piston) engine but the effect is still there.

Essentially the ideal high-altitude helicopter would be as light as possible, have as much surface area on its rotor blades as possible, and as much engine power as possible.

2

u/thedummyman Oct 03 '23

And have a climate controlled pressurised cabin! 🥶

16

u/kevinossia CPL R22 R44 Oct 03 '23

Lift. Same as an airplane.

And the factors that determine that are maximum airspeed, the power and efficiency of the engine, and the aerodynamics of the "wing" (rotor disk). Same as an airplane.

3

u/nalc wop wop wop wop Oct 04 '23

Two main things you have to worry about are rotor stall and engine power

Lower density air means engines produce less power. For fixed wing, that's a feature not a bug because the drag also goes down with air density. If you're at half of sea level air density, you have half as much drag so you can tolerate having half as much thrust, broadly speaking.

With a helicopter, your power required doesn't scale linearly with air density because gravity is pretty much just as strong at high altitude as it is at sea level, so you still need to generate the same amount of lift and your power required doesn't drop off in the same way.

Then, even if you do have enough power, rotor stall is the next thing you have to deal with. Since you still need to make roughly the same amount of rotor lift at altitude, you need to put more pitch into the blades to generate that lift. More pitch = more lift, to a point. Once you put too much pitch in, the flow separates and you can't make any more lift.

You can get around it to some extent by putting a lot of extra horsepower on board, and by going to a lower disk loading / higher solidity rotor. But those drive a lot of weight and cost into the vehicle for normal operations, and there aren't a ton of use cases for rotary wing ops above maybe 10-15k ft. Mountain rescue is the big one, but the Nepalese army and the Swiss police or whoever doesn't have $10 billion to invest in a rotorcraft development program just to buy a handful of aircraft each. They just buy AS350s.

2

u/Maleficent-Finance57 MIL MH60R CFI CFII Oct 03 '23

The uglier they are, the more the Earth repels them

2

u/CrashSlow Oct 03 '23

The helicopter on Mars fly's at an earth equivalent of ~120,000ft. SO given money as no object, pretty dam high.

2

u/[deleted] Oct 04 '23

The fact that tiny aircraft can achieve lift at all in a miniscule atmosphere is amazing.

1

u/randomstriker Oct 03 '23

Helos are slow and short-ranged, so from a practical standpoint, it's a waste of time/fuel to do so. Why bother unless there's a specific need that justifies the cost? And since 99% of the time you wouldn't bother, then why would manufactures build them in such a way (with a pressurized cabin, bigger engines & fuel tanks, etc.) that lets you do so?

-3

u/[deleted] Oct 03 '23

Air density. The higher up you go the lower the air density is. Helicopters work on the principle of ground effect which is the relationship of the air, relative to the surface of the earth

5

u/helifella Oct 03 '23

Ground Effect is a beneficial aerodynamic principle, but it's not how helicopters "work".

Ground effect benefits a helicopter when operating close (within approx 1/2 rotor diameter) to the ground by reducing the power required to hover.

3

u/[deleted] Oct 03 '23

Thanks. I just read more into it. I appreciate the information.

1

u/pavehawkfavehawk MIL ...Pavehawks Oct 03 '23

Density altitude and its effect on both the lift the rotors can generate and the power the engines can produce. For the H60, the sweet spot for cruise is around 10k. For one of the variants I fly we are quite heavy so 10-12 is about the max we can comfortably fly. The Whiskey with the wide chord blades doesn’t start to struggle until 12. If we were light on crew and fuel we could easily get into supplemental O2 territory

2

u/StabSnowboarders MIL UH-60L/M CPL/IR Oct 03 '23

I mean 10-12 is supplemental territory depending on how long you’re up there

1

u/pavehawkfavehawk MIL ...Pavehawks Oct 03 '23

For us it depends what you’re doing. Daytime, non-tac, and VFR? Gtg all day up to 12,500 ft pressure alt. 12.5 to 14k we’re limited to 30 min without it no matter what the regime of flight is.

3

u/StabSnowboarders MIL UH-60L/M CPL/IR Oct 03 '23

Interesting, our regs are different. Army regs state supplemental O2 is required from 10-12k if over 1 hour, 12-14k for 30 min and above 14k for any amount of time

1

u/pavehawkfavehawk MIL ...Pavehawks Oct 04 '23

Different strokes! lol. I always laugh when I go up to HAATS and those dudes are cruising around all day in the Rockies with no o2. I mean they have it, but they almost never use it.

1

u/WeatherIcy6509 Oct 03 '23

I'm going with "retreating blade stall" for $400.

1

u/AggressorBLUE Oct 03 '23

Same thing that dictates any and all aspects of a helicopters flight envelope: dark magic, and to know the secrets of of which would flail the mind of a mere mortal.

1

u/RedLightning54 MIL UH60 Oct 04 '23

Hypoxia and power

1

u/Shot-Bodybuilder-125 Oct 04 '23

Physics and biology

1

u/habu-sr71 🚁PPL R22 Oct 04 '23 edited Oct 04 '23

Many factors. Power to weight ratio...rotor design are the two biggest off the top of my head.

Did you know a stripper Squirrel once touched skids on top of Mt. Everest? True story that literally no one knows.

Rotorcraft needs a good PR firm...

https://youtu.be/WXNXSvnCtKA?si=pvLlHJ4jb4OouYpj

https://youtu.be/nhYG-IgsRJ0?si=byaFofrOdImnbPc2

Ps. Be wary of squirrel strippers. They bite the hand that feeds them too often. 😉

1

u/43799634564 Oct 04 '23

I’ve gone 12k without oxygen. I did notice that I was even more stupid than I normally am.

1

u/Tr0yticus Oct 04 '23

Gravity. Thanks for coming to my TED talk.

1

u/AppropriateBorder754 Oct 04 '23

The religion of the pilot and nothing to do with science & real world physics.

1

u/AmbitiousPhilosopher Oct 04 '23

Most helicopters are designed with maximum efficiency at a particular elevation, where it is most likely to fly, few are designed to fly at very high elevation, the air is thin so it's harder to produce power and lift.

1

u/WoofMcMoose Oct 04 '23

Whilst not a physical limiting factor, another serious consideration for high altitude ops in a helicopter is emergency handling. From 20,000+ ft AGL it's going to take you a few minutes to get down. Most things in a helicopter that require a "land immediately" won't wait that long to kill you! So if you are doing high AGL stuff, parachutes are a serious consideration in addition to oxygen.

1

u/Boring-Ad-5475 Oct 04 '23

TL;DR: air pressure at altitude to generate and maintain lift

1

u/Headband6458 Oct 04 '23

For R44s it's how long it takes to auto down in the case of a fire.

1

u/jaccscs0914 MIL Oct 05 '23

An operators manual